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Leakage in EV motor housings and cooling plates → causes product failure.
Thin-wall aluminum cracking during welding → increases scrap rates.
Limited floor space in workshops → makes large FSW systems impractical.
Demand for high repeatability → traditional welding struggles with consistency.
The FSW-A10 is a compact FSW solution for manufacturers working with EV die-cast aluminum parts. It ensures defect-free welds, even in thin-wall designs, while reducing scrap rates and shortening delivery cycles.
Water-cooled EV motor housings
Battery cooling plates
Radiator fins and heat exchangers
Small electronic housings
3T standard head, 6T optional upgrade → supports welding depths up to 20mm
Compact footprint → optimized for small-to-medium production lines
Stable CNC system → minimizes defects in high-volume operations
Versatile material support → aluminum, magnesium, copper, zinc alloys
Welding depth: ≤10mm (3T) / ≤20mm (6T optional)
Footprint: space-saving integration
Spindle speed: ≤4000rpm
Total power: 25kW / 35kW
Automation-ready
Name FSW-A10 | Technical Index |
Workbenches | T-shaped groove/M16 matrix threaded hole |
Equipment footprint (host) | About 2350x2160x2850mm |
Equipment footprint (outer cover) | About 2800x2500x2850mm |
Z-direction space (From the lower end face of the spindle to the upper surface of the worktable) | 300-700mm/269-669mm* |
Longmen Pass Width | 1500mm |
Workbench size | 700mm(X)×1300mm(Y) |
XYZ axis travel | 600x1200x400mm |
B-axis travel | 0°~+5° (Manually adjustable) |
C-axis travel | ±360° |
X-axis movement speed | 0- 10000/6000*mm/min |
Y-axis movement speed | 0- 10000/6000*mm/min |
Z-axis movement speed | 0-5000/3000*mm/min |
C-axis speed | 20rpm |
Spindle speed | ≤4000rpm/3000rpm* |
X-axis positioning accuracy | 0.03mm/m |
X-axis repeat positioning accuracy | 0.02mm/m |
Y-axis positioning accuracy | 0.03mm/m |
Y-axis repeat positioning accuracy | 0.02mm/m |
Z-axis positioning accuracy | 0.015mm/m |
Z-axis repeat positioning accuracy | 0.015mm/m |
Total weight of equipment | About 7.5t |
Total power of equipment | About 25kW/35kW* |
Optimized for EV die-cast production (motor housings, cooling plates)
Reduces scrap rate by ensuring crack-free, leak-proof welds
Flexible head options (3T/6T) for shallow to deep weld requirements
Cost-effective choice for manufacturers with limited floor space
Q1: What makes FSW-A10 ideal for die-cast aluminum?
A: Its high stability and heat-control prevent cracks in thin aluminum walls.
Q2: Can I upgrade from 3T to 6T later?
A: Yes, the machine comes standard with 3T and can be upgraded to 6T as production needs evolve.
Q3: What industries use the A10?
A: EV motor housings, battery cooling plates, heat exchangers, and electronics.
Q4: Is the A10 automation-ready?
A: Yes, it integrates seamlessly with robotic arms and CNC lines.
⚡Ready to elevate your EV manufacturing with precision welding?
Contact us today to get more information or request a demo of the FSW-A10!
Leakage in EV motor housings and cooling plates → causes product failure.
Thin-wall aluminum cracking during welding → increases scrap rates.
Limited floor space in workshops → makes large FSW systems impractical.
Demand for high repeatability → traditional welding struggles with consistency.
The FSW-A10 is a compact FSW solution for manufacturers working with EV die-cast aluminum parts. It ensures defect-free welds, even in thin-wall designs, while reducing scrap rates and shortening delivery cycles.
Water-cooled EV motor housings
Battery cooling plates
Radiator fins and heat exchangers
Small electronic housings
3T standard head, 6T optional upgrade → supports welding depths up to 20mm
Compact footprint → optimized for small-to-medium production lines
Stable CNC system → minimizes defects in high-volume operations
Versatile material support → aluminum, magnesium, copper, zinc alloys
Welding depth: ≤10mm (3T) / ≤20mm (6T optional)
Footprint: space-saving integration
Spindle speed: ≤4000rpm
Total power: 25kW / 35kW
Automation-ready
Name FSW-A10 | Technical Index |
Workbenches | T-shaped groove/M16 matrix threaded hole |
Equipment footprint (host) | About 2350x2160x2850mm |
Equipment footprint (outer cover) | About 2800x2500x2850mm |
Z-direction space (From the lower end face of the spindle to the upper surface of the worktable) | 300-700mm/269-669mm* |
Longmen Pass Width | 1500mm |
Workbench size | 700mm(X)×1300mm(Y) |
XYZ axis travel | 600x1200x400mm |
B-axis travel | 0°~+5° (Manually adjustable) |
C-axis travel | ±360° |
X-axis movement speed | 0- 10000/6000*mm/min |
Y-axis movement speed | 0- 10000/6000*mm/min |
Z-axis movement speed | 0-5000/3000*mm/min |
C-axis speed | 20rpm |
Spindle speed | ≤4000rpm/3000rpm* |
X-axis positioning accuracy | 0.03mm/m |
X-axis repeat positioning accuracy | 0.02mm/m |
Y-axis positioning accuracy | 0.03mm/m |
Y-axis repeat positioning accuracy | 0.02mm/m |
Z-axis positioning accuracy | 0.015mm/m |
Z-axis repeat positioning accuracy | 0.015mm/m |
Total weight of equipment | About 7.5t |
Total power of equipment | About 25kW/35kW* |
Optimized for EV die-cast production (motor housings, cooling plates)
Reduces scrap rate by ensuring crack-free, leak-proof welds
Flexible head options (3T/6T) for shallow to deep weld requirements
Cost-effective choice for manufacturers with limited floor space
Q1: What makes FSW-A10 ideal for die-cast aluminum?
A: Its high stability and heat-control prevent cracks in thin aluminum walls.
Q2: Can I upgrade from 3T to 6T later?
A: Yes, the machine comes standard with 3T and can be upgraded to 6T as production needs evolve.
Q3: What industries use the A10?
A: EV motor housings, battery cooling plates, heat exchangers, and electronics.
Q4: Is the A10 automation-ready?
A: Yes, it integrates seamlessly with robotic arms and CNC lines.
⚡Ready to elevate your EV manufacturing with precision welding?
Contact us today to get more information or request a demo of the FSW-A10!
