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Friction Stir Welding Machine

Friction Stir Welding (FSW) Machines for New Energy Applications


Overview


Our Friction Stir Welding (FSW) machines are designed to meet the high standards of new energy vehicle (NEV) manufacturing and lightweight industrial applications. By utilizing solid-state welding technology, our equipment ensures defect-free, high-strength, and low-distortion joints, making it the preferred solution for aluminum, magnesium, copper, and zinc alloys.


Applications in the EV Industry


  • Battery trays and liquid cooling plates – critical for efficient battery pack thermal management

  • Water-cooled motor housings – precision welding for durability and performance

  • Busbars and electrical enclosures – copper-aluminum FSW ensures reliable electrical connections

  • Aluminum structural parts – lightweight and robust solutions for EV chassis and subframes


Key Advantages


  • Wide Welding Capability – From thin-walled housings to large EV structural parts, covering diverse NEV production needs.

  • Superior Weld Quality – Produces defect-free seams with excellent mechanical strength.

  • Eco-Friendly Process – Solid-state welding without filler wire, shielding gas, or harmful emissions.

  • Customizable Solutions – Tailored designs to match different industries and production scales.

  • Trusted in NEV Manufacturing – Proven in real-world EV component production by leading manufacturers.


Our Product Series


  • FSW-A10 Series – Compact and precise machines for motor housings, cooling plates, and small-scale components.

  • FSW-B/D Series – Large gantry-type systems designed for battery trays, chassis bases, and oversized parts.

  • FSW-Robot Series – Flexible robotic FSW solutions for complex weld paths and automated production lines.


Why Choose Our FSW Machines?


With expertise in FSW technology, machine design, and application engineering, we deliver end-to-end solutions for the new energy industry. From equipment and consumables to contract welding services, our offerings ensure consistent quality, reduced production costs, and high reliability in EV manufacturing.


FAQ


Q1: What materials can your FSW machines weld?

A1: Our machines can weld aluminum alloys, magnesium alloys, copper, and zinc alloys, widely used in EV and industrial applications.


Q2: Are your machines suitable for EV production lines?

A2: Yes, our systems are already used for battery trays, motor housings, cooling plates, and electrical components in NEV production.


Q3: Do you provide custom solutions?

A3: Absolutely. We offer custom gantry sizes, robotic cells, and welding head configurations tailored to your specific needs.


Q4: Besides machines, do you also provide services?

A4: Yes, we supply FSW consumables (stirring heads) and offer contract welding services for EV components such as trays, housings, and cooling systems.


CTA:

Contact us today to discuss your custom  FSW Machines requireme



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The company is dedicated to providing customers with one-stop services in the field of special welding, ranging from intelligent equipment, advanced manufacturing, welding consumables to technical service support.

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Landline: +86-769-8278-1216
E-mail: brad.wang@alcu-fsw.com
              zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 
             +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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