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FSW-BL3020 large gantry friction stir welding machine for EV battery trays
FSW-BL3020 Large Gantry Friction Stir Welding Machine for EV Battery Trays & Chassis
The FSW-BL3020 is a large-format gantry FSW machine, engineered to weld oversized EV aluminum parts such as battery trays, chassis bases, and structural frames. Its expanded worktable and long-axis travel provide unmatched versatility, making it the go-to solution for automotive suppliers producing large and heavy-duty components.
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FSW-DM5020 multi-station friction stir welding machine for EV battery packs
FSW-DM5020 Multi-Station Friction Stir Welding Machine for EV Battery Packs & Long Aluminum Components
The FSW-DM5020 is a multi-station gantry-style FSW system, purpose-built for high-volume EV aluminum welding. Its extended 5000mm × 2000mm worktable supports multiple fixtures at once, enabling manufacturers to weld battery packs, trays, chassis beams, and subframes in a single setup.
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FSW-BL2520 precision gantry friction stir welding machine for EV cooling plates
FSW-BL2520 Precision Gantry Friction Stir Welding Machine for EV Battery Cooling Plates
The FSW-BL2520 is an advanced gantry-type friction stir welding machine engineered for precision welding of medium-size EV aluminum parts. Designed for cooling plates, battery trays, and wheels, it minimizes scrap rates, ensures tight tolerance control, and accelerates delivery times for automotive manufacturers.
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Ultra-compact FSW-A10mini welding EV cooling fins
FSW-A10mini Ultra-Compact Friction Stir Welding Machine for EV Die-Cast Components
The FSW-A10mini is an ultra-compact FSW machine engineered for small and medium EV die-cast parts such as heat sinks, enclosures, and cooling plates. It offers leak-proof, high-quality welds while minimizing floor space requirements. With 3T head standard and 6T upgrade option, the A10mini balances flexibility with efficiency, making it an ideal choice for EV manufacturers seeking precision in limited production space.
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FSW-A10S welding deep penetration EV motor housing
FSW-A10S High-Precision Friction Stir Welding Machine for EV Die-Cast Applications
The FSW-A10S delivers high-precision friction stir welding tailored for EV die-cast components such as motor housings, cooling systems, and heat exchangers. Featuring 3T standard and 6T optional heads, it supports weld depths up to 20mm. With enhanced rigidity and stability, the A10S minimizes distortion in thin-wall structures, reduces scrap rates, and ensures consistent leak-proof quality across large production runs. Designed for manufacturers demanding deeper welds and tighter tolerances.
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FSW-A10 compact friction stir welding for EV motor housings
FSW-A10 Friction Stir Welding Machine for EV Die-Cast Components
The FSW-A10 is a compact friction stir welding machine purpose-built for the EV die-cast industry. Ideal for water-cooled motor housings, cooling plates, radiator fins, and small enclosures, it delivers leak-proof welds with precision and repeatability. With 3T head as standard and 6T head as an upgrade option, the A10 provides flexible welding depth capability while maintaining a space-saving footprint. Trusted by EV manufacturers for reliability and cost efficiency.
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Robotic System – Spot Welding & Friction Stir Welding Machine

FSW-Robot Series – Flexible Robotic Friction Stir Welding Solutions


The FSW-Robot Series offers flexible, intelligent, and highly adaptable friction stir welding (FSW) solutions, designed to meet the needs of various industries, especially EV manufacturing. With precise control and the ability to perform in extreme environments, the robotic system ensures the highest welding quality while reducing potential safety risks associated with human intervention.


Key Features:


  • Precision Control: Ensures accurate welding positions and consistent results.

  • Flexibility: Suitable for various materials, including aluminum, copper, and magnesium alloys.

  • Advanced Technology: Equipped with state-of-the-art welding control systems for superior performance.

  • Adaptable to Multiple Applications: From automotive to aerospace components, the robotic welding system provides unparalleled versatility.


Applications:


  • EV Battery Trays & Housing

  • Aerospace Components

  • Electronics & Heat Exchangers

  • General Lightweight Alloy Structures


CTA:

Looking for a custom robotic welding solution? 

Contact our engineering team today for tailored FSW robot designs to match your production needs


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We provide friction stir welding (FSW) solutions including FSW machines, welding services, and tooling for EV and industrial applications.
Our solutions help improve weld quality, ensure defect-free performance, and support stable and reliable mass production.

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Landline: +86-769-8278-1216
E-mail:  brad.wang@alcu-fsw.com
               zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 
             +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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