Friction Stir Welding Tool Head

Overview & Industry Pain Points

In high-volume welding environments, traditional tool heads face rapid wear, limited heat resistance, and inconsistent performance. This results in higher replacement costs, frequent downtime, and quality risks in critical industries such as EV battery trays, aerospace panels, and heat exchangers.

Our Superalloy FSW Tool Heads directly address these challenges with:

1. Superior resistance to wear and deformation

2. High thermal stability for long welding cycles

3. Tailor-made profiles for different alloys and depths

Key Advantages

1. Exceptional Durability – Superalloy composition ensures long tool life even in high-speed, high-pressure FSW.

2. Custom Geometry Design – Optimized pin and shoulder shapes for specific alloys and weld depths.

3. High Thermal Resistance – Maintains stability in long, continuous welds.

4. Lower Operating Costs – Reduced tool change frequency and minimized downtime.

5. Proven in Demanding Industries – Trusted by EV, aerospace, and precision manufacturing sectors.

Applications

1. EV Battery Trays & Motor Housings – Reliable tools for large aluminum structural welds.

2. Aerospace Panels – High-precision welding of lightweight, high-strength alloys.

3. Heat Exchangers & Cooling Plates – Stable welding of thin, leak-proof channels.

4. General Industrial Manufacturing – Versatile tooling for aluminum, magnesium, and copper welding.

Why Choose Us

We combine material science expertise and advanced CNC design to deliver custom superalloy FSW tool heads. Our solutions reduce total cost of ownership, improve weld consistency, and adapt to unique customer requirements in high-performance industries.

FAQ

Q1: What materials can your superalloy FSW tool heads weld?

A: They are optimized for aluminum, magnesium, copper, and other non-ferrous alloys.

Q2: Can the tool heads be customized?

A: Yes, we provide custom pin and shoulder geometries based on your component design and welding depth.

Q3: How do superalloy tool heads improve cost efficiency?

A: Longer lifespan reduces replacement frequency, lowers downtime, and improves productivity.

Q4: Are your tool heads compatible with all FSW machines?

A: Yes, our custom solutions can be designed to fit both our machines and third-party systems.

CTA：

⚡ Enhance your welding performance with durable superalloy FSW tool heads.

       Contact us today to request a custom design or technical consultation.