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FSW-BL3020 large gantry friction stir welding machine for EV battery trays
FSW-BL3020 Large Gantry Friction Stir Welding Machine for EV Battery Trays & Chassis
The FSW-BL3020 is a large-format gantry FSW machine, engineered to weld oversized EV aluminum parts such as battery trays, chassis bases, and structural frames. Its expanded worktable and long-axis travel provide unmatched versatility, making it the go-to solution for automotive suppliers producing large and heavy-duty components.
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FSW-DM5020 multi-station friction stir welding machine for EV battery packs
FSW-DM5020 Multi-Station Friction Stir Welding Machine for EV Battery Packs & Long Aluminum Components
The FSW-DM5020 is a multi-station gantry-style FSW system, purpose-built for high-volume EV aluminum welding. Its extended 5000mm × 2000mm worktable supports multiple fixtures at once, enabling manufacturers to weld battery packs, trays, chassis beams, and subframes in a single setup.
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FSW-BL2520 precision gantry friction stir welding machine for EV cooling plates
FSW-BL2520 Precision Gantry Friction Stir Welding Machine for EV Battery Cooling Plates
The FSW-BL2520 is an advanced gantry-type friction stir welding machine engineered for precision welding of medium-size EV aluminum parts. Designed for cooling plates, battery trays, and wheels, it minimizes scrap rates, ensures tight tolerance control, and accelerates delivery times for automotive manufacturers.
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Ultra-compact FSW-A10mini welding EV cooling fins
FSW-A10mini Ultra-Compact Friction Stir Welding Machine for EV Die-Cast Components
The FSW-A10mini is an ultra-compact FSW machine engineered for small and medium EV die-cast parts such as heat sinks, enclosures, and cooling plates. It offers leak-proof, high-quality welds while minimizing floor space requirements. With 3T head standard and 6T upgrade option, the A10mini balances flexibility with efficiency, making it an ideal choice for EV manufacturers seeking precision in limited production space.
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FSW-A10S welding deep penetration EV motor housing
FSW-A10S High-Precision Friction Stir Welding Machine for EV Die-Cast Applications
The FSW-A10S delivers high-precision friction stir welding tailored for EV die-cast components such as motor housings, cooling systems, and heat exchangers. Featuring 3T standard and 6T optional heads, it supports weld depths up to 20mm. With enhanced rigidity and stability, the A10S minimizes distortion in thin-wall structures, reduces scrap rates, and ensures consistent leak-proof quality across large production runs. Designed for manufacturers demanding deeper welds and tighter tolerances.
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FSW-A10 friction stir welding machine for EV motor housings
FSW-A10 High-Efficiency Friction Stir Welding Machine for Cooling Plates & Motor Housings
The FSW-A10 is a compact friction stir welding (FSW) system tailored for new energy vehicle (NEV) components, including motor housings, cooling plates, and heat exchangers. With a balance of high stability, precision, and space-saving design, the A10 is widely adopted in EV manufacturing and precision aluminum welding applications.
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Friction Stir Welding Tool Head

Precision Tool Heads for Friction Stir Welding


Our friction stir welding (FSW) tool heads are made from superalloy materials, engineered for exceptional wear resistance and high-temperature stability. They are designed to support a customizable welding depth from 1–20mm, meeting diverse requirements for joining aluminum, copper, magnesium, and other lightweight alloys.


Why Choose Our FSW Tool Heads?


  • Durability – Superalloy construction ensures longer service life compared to standard steel heads.

  • Precision – Consistent welding quality with minimized tool wear.

  • Flexibility – Fully customizable tool geometry for flat plates, hollow housings, and complex structures.

  • Broad Applications – Suitable for battery trays, EV motor housings, liquid cooling plates, and more.


Applications


Our tool heads are widely applied in:


  • New Energy Vehicles (NEVs) – Battery trays, motor housings, busbars.

  • Electronics & Cooling Systems – Liquid cooling plates, heat exchangers.

  • Lightweight Structural Parts – Aluminum and magnesium alloy castings.



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Landline: +86-769-8278-1216
E-mail: brad.wang@alcu-fsw.com
              zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 
             +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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