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ZhiHui
In automotive, aerospace, and rail industries, friction stir welding requires durable tools to maintain weld quality. Conventional stir heads wear out quickly, causing frequent replacements, unstable weld seams, and higher production costs. Welding high-strength aluminum, copper, or dissimilar alloys amplifies these challenges.
We provide custom-engineered superalloy FSW tool heads designed for maximum durability and heat resistance. By optimizing both material and geometry, our tools deliver longer service life, consistent weld formation, and adaptability to diverse welding tasks. Clients can choose pin length, thread type, and shoulder design tailored to their production needs.
Extended Tool Life – 30%-50% longer lifespan compared with standard FSW tools.
Custom Geometry – Pin, shoulder, and angle design tailored to specific welding conditions.
Stable Weld Quality – Optimized design ensures repeatable, defect-free joints.
Lower Operating Costs – Fewer replacements and reduced downtime.
Multi-Material Capability – Suitable for aluminum, magnesium, copper, and dissimilar alloys.
EV battery tray and motor housing welding
Aerospace aluminum-lithium and copper alloy structures
Rail transit aluminum extrusions
Heat sinks, cooling plates, and electronic housings
Material: High-performance superalloy (multiple formulations available)
Welding Thickness: 1mm – 20mm
Pin Structures: Cylindrical, threaded, tri-flute, and custom designs
Shoulder Options: Flat, spiral, or annular shoulders
Cooling Options: Natural cooling / water cooling (optional)
Compatibility: A10 series, B/D series, R-series robots, and other FSW centers
Q1: How do superalloy FSW tool heads compare with standard ones?
A1: They provide higher wear resistance and heat stability, with up to 50% longer lifespan, reducing replacement costs.
Q2: Can you manufacture according to my drawings or welding requirements?
A2: Yes, we offer full customization based on drawings, materials, and process conditions.
Q3: What materials are superalloy tool heads suitable for?
A3: Aluminum, magnesium, copper alloys, and dissimilar metal joints.
Q4: I’m not sure which pin geometry I need. Can you help?
A4: Absolutely. Our engineers will recommend the best design based on thickness, joint type, and material.
Q5: What is the delivery time?
A5: Standard models: 2–3 weeks. Complex custom designs: lead time confirmed upon request.
⚡Looking for stronger, longer-lasting FSW tools? Contact us today to customize your superalloy stir welding heads and boost your production efficiency
In automotive, aerospace, and rail industries, friction stir welding requires durable tools to maintain weld quality. Conventional stir heads wear out quickly, causing frequent replacements, unstable weld seams, and higher production costs. Welding high-strength aluminum, copper, or dissimilar alloys amplifies these challenges.
We provide custom-engineered superalloy FSW tool heads designed for maximum durability and heat resistance. By optimizing both material and geometry, our tools deliver longer service life, consistent weld formation, and adaptability to diverse welding tasks. Clients can choose pin length, thread type, and shoulder design tailored to their production needs.
Extended Tool Life – 30%-50% longer lifespan compared with standard FSW tools.
Custom Geometry – Pin, shoulder, and angle design tailored to specific welding conditions.
Stable Weld Quality – Optimized design ensures repeatable, defect-free joints.
Lower Operating Costs – Fewer replacements and reduced downtime.
Multi-Material Capability – Suitable for aluminum, magnesium, copper, and dissimilar alloys.
EV battery tray and motor housing welding
Aerospace aluminum-lithium and copper alloy structures
Rail transit aluminum extrusions
Heat sinks, cooling plates, and electronic housings
Material: High-performance superalloy (multiple formulations available)
Welding Thickness: 1mm – 20mm
Pin Structures: Cylindrical, threaded, tri-flute, and custom designs
Shoulder Options: Flat, spiral, or annular shoulders
Cooling Options: Natural cooling / water cooling (optional)
Compatibility: A10 series, B/D series, R-series robots, and other FSW centers
Q1: How do superalloy FSW tool heads compare with standard ones?
A1: They provide higher wear resistance and heat stability, with up to 50% longer lifespan, reducing replacement costs.
Q2: Can you manufacture according to my drawings or welding requirements?
A2: Yes, we offer full customization based on drawings, materials, and process conditions.
Q3: What materials are superalloy tool heads suitable for?
A3: Aluminum, magnesium, copper alloys, and dissimilar metal joints.
Q4: I’m not sure which pin geometry I need. Can you help?
A4: Absolutely. Our engineers will recommend the best design based on thickness, joint type, and material.
Q5: What is the delivery time?
A5: Standard models: 2–3 weeks. Complex custom designs: lead time confirmed upon request.
⚡Looking for stronger, longer-lasting FSW tools? Contact us today to customize your superalloy stir welding heads and boost your production efficiency
