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EV Component Welding Services

EV Component Welding Services – Contract FSW Welding


We not only design and manufacture advanced Friction Stir Welding (FSW) machines, but also provide contract welding services for EV manufacturers and tier suppliers. With our professional FSW workshop, we undertake battery tray, motor housing, liquid cooling plate, electrical control box, and copper-aluminum welding projects, delivering high-strength, defect-free joints and outstanding customer satisfaction.


Applications


  • Battery Tray Welding – Leak-proof and high-strength welding for large aluminum tray structures

  • Motor Housing Welding – Precision welding for complex aluminum housings

  • Liquid Cooling Plate Welding – Excellent sealing and durability, ensuring zero leakage

  • Electrical Control Box Welding – Reliable sealing for safety-critical enclosures

  • Copper-Aluminum Welding – Reliable dissimilar metal joining technology that ensures electrical conductivity, mechanical strength, and long-term stability, widely used for busbars and electrical connectors


Why Choose Our Welding Services?


Multi-Welding Capabilities

From aluminum alloys to copper-aluminum hybrid welding, we provide versatile solutions for EV components.

Defect-Free Welding

No cracks, no porosity, no leakage. Every weld can be inspected .

Flexible Production

Capable of handling prototypes, small batches, and large-scale mass production.

Customer Satisfaction Guaranteed

Our proven track record ensures reliable quality and long-term cooperation with global EV manufacturers.


Process Capabilities


FSW welding length up to 5 meters for large battery trays

Welding of 6061, 6082, 7075 aluminum alloys

Copper-aluminum hybrid welding for electrical connectors and busbars

Advanced CNC + FSW integration for precision processing


Case Studies


  • Battery Tray Project – Provided mass production welding for a leading EV OEM, ensuring leak-proof and high-strength joints.

  • Cooling Plate Project – Delivered large-scale production of liquid cooling plates with precision channels.

  • Motor Housing Project – Supplied defect-free welding for aluminum housings with strict quality requirements.

  • Copper-Aluminum Welding Project – Developed reliable hybrid welding solutions for EV electrical components.


CAT:

Contact us today to discuss your EV welding services project requirements.


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The company is dedicated to providing customers with one-stop services in the field of special welding, ranging from intelligent equipment, advanced manufacturing, welding consumables to technical service support.

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Landline: +86-769-8278-1216
E-mail: brad.wang@alcu-fsw.com
              zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 
             +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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