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FSW-A10mini Ultra-Compact Friction Stir Welding Machine for EV Die-Cast Components

The FSW-A10mini is an ultra-compact FSW machine engineered for small and medium EV die-cast parts such as heat sinks, enclosures, and cooling plates. It offers leak-proof, high-quality welds while minimizing floor space requirements. With 3T head standard and 6T upgrade option, the A10mini balances flexibility with efficiency, making it an ideal choice for EV manufacturers seeking precision in limited production space.
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Industry Pain Points


  • Small EV components require precision without high equipment costs.

  • Factories with limited floor space need compact, efficient solutions.

  • Leak-proof demand in mini housings is critical to performance.

  • High rework costs when cracks appear in thin fins or housings.


Product Overview


The FSW-A10mini is built for manufacturers who need precise welding of small EV aluminum parts without investing in large-scale equipment.


Applications


  • EV cooling fins and heat sinks

  • Small aluminum housings for electronics

  • Compact battery cooling plates

  • Enclosures for lightweight EV components


Key Features


  • 3T standard head, 6T optional → weld depths ≤10mm / ≤20mm

  • Ultra-compact footprint → designed for limited space workshops

  • Efficient for small-batch production

  • Cost-effective FSW solution for entry-level or specialized EV lines


Technical Highlights


  • Weld depth: ≤10mm (3T) / ≤20mm (6T optional)

  • Power: 25kW (standard) / 35kW (optional)

  • Footprint: ultra-compact for space efficiency

  • Repeat positioning accuracy: 0.03mm

  • Suitable for aluminum, zinc, and magnesium alloys


Name FSW-A10mini

Technical Index

Workbenches

T-shaped groove/M16 matrix threaded hole

Equipment footprint (host)

About 2250x1450x2850mm

Equipment footprint (outer cover)

About 2550x1650x2850mm

Z-direction space

(From the lower end face of the spindle to the upper surface of the worktable)

300-700mm/333-733mm*

Longmen Pass Width

790mm

Workbench size

600mm(X)×700mm(Y)

XYZ axis travel

500x600x400mm

B-axis travel

0°~+5°  (Manually adjustable)

C-axis travel

±360°

X-axis movement speed

0- 10000/6000*mm/min

Y-axis movement speed

0- 10000/6000*mm/min

Z-axis movement speed

0-5000/3000*mm/min

C-axis speed

20rpm

Spindle speed

≤4000rpm/3000rpm*

X-axis positioning accuracy

0.03mm/m

X-axis repeat positioning accuracy

0.02mm/m

Y-axis positioning accuracy

0.03mm/m

Y-axis repeat positioning accuracy

0.02mm/m

Z-axis positioning accuracy

0.015mm/m

Z-axis repeat positioning accuracy

0.015mm/m

Total weight of equipment

About 5.5t

Total power of equipment

About 25kW/35kW*


Why Choose FSW-A10mini?


  • Ultra-compact design saves factory space

  • Perfect for small EV die-cast parts like heat sinks & enclosures

  • Flexible weld options (3T/6T, 25/35kW) for different depths

  • Cost-efficient entry-level option for EV suppliers


FAQ


Q1: What parts is the A10mini best suited for?

A: Small EV aluminum housings, heat sinks, cooling plates, and compact enclosures.


Q2: How does it save cost compared to A10S?

A: Its compact design reduces floor space and energy consumption.


Q3: Can the A10mini be integrated with robots?

A: Yes, it is automation-ready and easily integrates with robotic arms.


Q4: Is it suitable for small-batch production?

A: Yes, it’s optimized for cost-effective, flexible batch manufacturing.


CTA


FSW-A10mini Compact design, big performance. Contact us to start your project today





FSW-A10MINI

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Landline: +86-769-8278-1216
E-mail: brad.wang@alcu-fsw.com
              zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 
             +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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