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The FSW-A10 is engineered for manufacturers seeking a reliable welding solution for small and medium-sized aluminum components.
Traditional fusion welding methods often introduce excessive heat, resulting in distortion, porosity, cracking, and inconsistent weld quality. Friction stir welding eliminates these challenges through a solid-state joining process that produces stronger and more stable welds.
With its compact footprint and intelligent CNC control system, the A10 is widely adopted for EV motor housings, thermal management products, heat exchangers, and precision aluminum structures requiring high-quality weld integrity.
Manufacturers of precision aluminum components often face several production challenges:
Leakage in water-cooled motor housings caused by unstable weld quality
Distortion of thin-wall aluminum structures after welding
High scrap rates resulting from porosity and cracking
Difficulty maintaining consistent quality across production batches
Limited workshop space for large-scale welding equipment
The FSW-A10 addresses these challenges through controlled heat input, stable material flow, and repeatable welding performance.
Water-Cooled Motor Housings
Leak-proof welding for EV drive systems and electric motor assemblies.
Battery Cooling Plates
Reliable joining of thermal management channels and cooling structures.
Aluminum Heat Sinks
High-quality welding for thermal dissipation components.
Heat Exchangers
Suitable for liquid cooling systems and industrial thermal management products.
Electronic Enclosures
Precision joining of lightweight aluminum housings.
Industrial Aluminum Components
Stable welding performance for customized aluminum assemblies.
Stable Weld Quality
Produces defect-free weld seams with excellent mechanical properties.
Low Distortion
The solid-state welding process minimizes thermal deformation.
Leak-Proof Performance
Ideal for cooling systems and sealed aluminum structures.
Compact Equipment Design
Optimized for workshops with limited production space.
Flexible Configuration
Available with multiple tooling and fixture options.
Automation Ready
Supports future integration with automated production systems.
Item Specification
Machine Model FSW-A10
Welding Head 3T Standard
Optional Head 6T
Welding Depth ≤10mm (3T) / ≤20mm (6T)
Power 25kW / 35kW
Positioning Accuracy ±0.03mm
Spindle Speed Up to 4000 rpm
Applicable Materials Aluminum, Magnesium, Copper, Zinc Alloys
Control System CNC Intelligent Control
Automation Compatibility Yes
Name FSW-A10 | Technical Index |
Workbenches | T-shaped groove/M16 matrix threaded hole |
Equipment footprint (host) | About 2350x2160x2850mm |
Equipment footprint (outer cover) | About 2800x2500x2850mm |
Z-direction space (From the lower end face of the spindle to the upper surface of the worktable) | 300-700mm/269-669mm* |
Longmen Pass Width | 1500mm |
Workbench size | 700mm(X)×1300mm(Y) |
XYZ axis travel | 600x1200x400mm |
B-axis travel | 0°~+5° (Manually adjustable) |
C-axis travel | ±360° |
X-axis movement speed | 0- 10000/6000*mm/min |
Y-axis movement speed | 0- 10000/6000*mm/min |
Z-axis movement speed | 0-5000/3000*mm/min |
C-axis speed | 20rpm |
Spindle speed | ≤4000rpm/3000rpm* |
X-axis positioning accuracy | 0.03mm/m |
X-axis repeat positioning accuracy | 0.02mm/m |
Y-axis positioning accuracy | 0.03mm/m |
Y-axis repeat positioning accuracy | 0.02mm/m |
Z-axis positioning accuracy | 0.015mm/m |
Z-axis repeat positioning accuracy | 0.015mm/m |
Total weight of equipment | About 7.5t |
Total power of equipment | About 25kW/35kW* |
The A10 is designed for manufacturers who require precision welding performance without investing in oversized equipment.
Compared with conventional welding processes, the A10 provides:
Reduced weld defects
Lower scrap rates
Improved dimensional stability
Better leak-proof performance
Reduced post-processing requirements
Lower overall manufacturing costs
Its combination of compact design and industrial-grade welding capability makes it a practical solution for EV component suppliers and precision aluminum manufacturers.
Related Solutions For larger battery trays and structural aluminum assemblies:
Large Gantry Friction Stir Welding Machines
For automated welding production:
Robotic Friction Stir Welding Systems
Explore complete machine solutions:
Friction Stir Welding Machines
Contract welding services:
Welding tools and consumables:
Q1.What types of products can be welded using the FSW-A10?
A1.The A10 is suitable for water-cooled motor housings, cooling plates, heat exchangers, aluminum enclosures, heat sinks, and other precision aluminum components.
Q2.Can the A10 achieve leak-proof welding?
A2.Yes. Friction stir welding creates dense weld structures without porosity, making it highly suitable for liquid cooling systems and sealed housings.
Q3.What materials can be welded?
A3.The machine supports aluminum alloys, magnesium alloys, copper alloys, zinc alloys, and selected dissimilar metal applications.
Q4.Is the A10 suitable for automated production?
A4.Yes. The machine can be integrated with automated fixtures, CNC systems, and future robotic production lines.
Q5.Can the machine be customized?
A5.Yes. We provide customized fixtures, tooling systems, welding heads, and automation solutions according to specific production requirements.
Q6.How does friction stir welding reduce production costs?
A6.By reducing scrap, minimizing distortion, lowering rework rates, and improving production consistency, friction stir welding helps reduce overall manufacturing costs.
Looking for a reliable welding solution for water-cooled motor housings, cooling plates, or precision aluminum components?
Send us your drawings, material specifications, or production requirements today. Our engineering team will recommend the most suitable FSW-A10 configuration to help improve weld quality, reduce manufacturing costs, and support stable long-term production.
