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Friction Stir Welding Machines for EV & Industrial Aluminum Applications

We provide advanced friction stir welding (FSW) machines for EV manufacturing, thermal management systems, and industrial lightweight structures.

Our FSW equipment is widely used for battery trays, liquid cooling plates, motor housings, copper–aluminum busbars, and aluminum structural components — helping manufacturers achieve defect-free welds, stable production quality, and lower manufacturing costs.

Overview

Our friction stir welding machines are designed for high-strength, low-distortion welding of aluminum, copper, magnesium, and dissimilar metal components.

Compared with traditional fusion welding, friction stir welding (FSW) is a solid-state process that delivers better weld consistency, lower deformation, and improved sealing performance — making it ideal for EV battery systems, thermal management components, electrical busbars, and lightweight industrial structures.

We provide complete FSW equipment solutions for both prototype development and automated mass production.

Industry Applications

Our friction stir welding equipment is widely used in:

EV battery tray manufacturing

Liquid cooling plate welding

Motor housing welding

Copper–aluminum busbar welding for EV and power distribution systems

Laminated busbar manufacturing for electrical conductivity and thermal stability

Heat sink and radiator production

Industrial aluminum structural components

Energy storage cooling systems

High-power laser cooling modules

Electrical enclosures and power electronics components

Why Choose Our FSW Machines

Stable Weld Quality

FSW technology eliminates common fusion welding defects such as porosity, cracking, and excessive distortion.

Excellent Sealing Performance

Ideal for cooling plates, battery trays, and water-cooled components requiring leak-proof welds.

Flexible Machine Configurations

From compact systems to large gantry machines and robotic welding solutions.

Suitable for Automated Production

Supports mass production with repeatable welding quality and process stability.

Custom Engineering Support

Machine structure, fixtures, welding heads, and automation systems can be customized based on your production requirements.

Our Machine Series

Compact FSW Machines for Precision Components

Suitable for cooling plates, motor housings, heat sinks, and small aluminum structures.Explore FSW-A10 Series

Large Gantry FSW Machines for Battery Trays

Designed for oversized EV battery trays, chassis structures, and large aluminum workpieces.Explore FSW-B/D Series

Robotic Friction Stir Welding Systems

Flexible robotic welding systems for complex weld paths and automated production lines.Explore FSW-Robot Series

Related Welding Services

We also provide contract friction stir welding services for EV and industrial applications:EV component weldingservices  EV battery tray welding service  Motor housing welding service  Energy storage cooling plate welding  Fiber laser cooling module welding

Related FSW Tools

We also provide high-performance friction stir welding tools for aluminum and copper welding applications.Explore Friction Stir Welding Tools

Technical Capabilities

Applicable materials:

Aluminum alloys, copper alloys, magnesium alloys, and dissimilar metal joints

Welding thickness:

1–20 mm (depending on machine configuration)

Machine types:

Compact systems, gantry systems, robotic FSW cells

Production capability:

Prototype welding, small batch production, automated mass production

Customization:

Fixtures, spindle systems, welding heads, automation integration, and production line solutions

Why Work With Us

Professional FSW equipment manufacturer

Experience in EV and thermal management applications

Integrated support for machines, welding services, and tooling

Custom engineering and technical support

Stable quality and long-term cooperation capability

FAQ

Q1: What materials can your friction stir welding machines weld?

Our FSW machines are suitable for aluminum, copper, magnesium, and dissimilar metal welding applications.

Q2: Are your machines suitable for EV battery tray production?

Yes. Our gantry FSW systems are widely used for EV battery trays, cooling plates, and large aluminum structures.

Q3: Do you provide robotic FSW solutions?

Yes. We provide robotic friction stir welding systems for automated and complex welding applications.

Q4: Can you customize the machine configuration?

Yes. We support customized gantry sizes, welding heads, fixtures, and automation systems based on customer requirements.

Q5: Do you also provide welding services and tooling?

Yes. Besides FSW machines, we also provide welding services and friction stir welding tools for industrial applications.

CTA

Looking for a reliable friction stir welding machine manufacturer for EV battery trays, cooling plates, or aluminum structural components?

Send us your drawings, material information, or production requirements — our engineering team will recommend the most suitable FSW equipment solution to improve weld quality, production stability, and manufacturing efficiency.



Contact Us
We provide friction stir welding (FSW) solutions including FSW machines, welding services, and tooling for EV and industrial applications.
Our solutions help improve weld quality, ensure defect-free performance, and support stable and reliable mass production.

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Contact Us

Landline: +86-769-8278-1216
E-mail:  brad.wang@alcu-fsw.com
               zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 
             +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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