The
FSW-BL3020 is a
large-format gantry FSW machine, engineered to
weld oversized EV aluminum parts such as battery trays, chassis bases, and structural frames. Its expanded worktable and long-axis travel provide unmatched versatility, making it the go-to solution for automotive suppliers producing large and heavy-duty components.
The
FSW-DM5020 is a
multi-station gantry-style FSW system, purpose-built for
high-volume EV aluminum welding. Its extended 5000mm × 2000mm worktable supports multiple fixtures at once, enabling manufacturers to
weld battery packs, trays, chassis beams, and subframes in a single setup.
The
FSW-BL2520 is an advanced
gantry-type friction stir welding machine engineered for precision welding of
medium-size EV aluminum parts. Designed for
cooling plates, battery trays, and wheels, it minimizes scrap rates, ensures tight tolerance control, and accelerates delivery times for automotive manufacturers.
The FSW-A10mini is an ultra-compact FSW machine engineered for small and
medium EV die-cast parts such as heat sinks, enclosures, and cooling plates. It offers leak-proof, high-quality welds while minimizing floor space requirements. With 3T head standard and 6T upgrade option, the A10mini balances flexibility with efficiency, making it an ideal choice for EV manufacturers seeking precision in limited production space.
The FSW-A10S delivers high-precision friction stir welding tailored for EV die-cast components such as motor housings, cooling systems, and heat exchangers. Featuring 3T standard and 6T optional heads, it supports weld depths up to 20mm. With enhanced rigidity and stability, the A10S minimizes distortion in thin-wall structures, reduces scrap rates, and ensures consistent leak-proof quality across large production runs. Designed for manufacturers demanding deeper welds and tighter tolerances.
The FSW-A10 is a compact friction stir welding machine purpose-built for the EV die-cast industry. Ideal for water-cooled motor housings, cooling plates, radiator fins, and small enclosures, it delivers leak-proof welds with precision and repeatability. With 3T head as standard and 6T head as an upgrade option, the A10 provides flexible welding depth capability while maintaining a space-saving footprint. Trusted by EV manufacturers for reliability and cost efficiency.
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Robotic Friction Stir Welding Systems for Automated Aluminum Welding Applications
Overview
Our robotic friction stir welding systems are designed for manufacturers requiring flexible welding automation, complex weld path capability, and intelligent production integration.
Compared with conventional gantry friction stir welding machines, robotic FSW systems provide greater accessibility, multi-axis motion control, and superior flexibility for complex aluminum structures and automated manufacturing environments.
These robotic welding solutions are widely used in EV battery systems, aerospace structures, thermal management products, rail transportation equipment, and lightweight industrial assemblies.
Industry Applications
EV battery enclosures and battery pack structures
Motor housing assemblies
Aerospace structural panels
Aluminum heat exchangers
Liquid cooling systems
Rail transit components
Marine aluminum structures
Lightweight industrial assemblies
Copper-aluminum thermal management components
Why Choose Robotic FSW Systems
Flexible Welding Paths
Suitable for straight, curved, circular, and three-dimensional weld seams that are difficult to achieve using traditional welding equipment.
Automated Manufacturing
Supports intelligent manufacturing, production automation, and reduced labor dependency.
Improved Safety
Ideal for hazardous, high-temperature, and difficult-to-access welding environments.
Better Accessibility
Capable of reaching complex welding locations where conventional gantry systems may have limitations.
Scalable Production Integration
Compatible with modern automated production lines and smart factory systems.
Robotic friction stir welding combines industrial robotic systems with friction stir welding technology, enabling flexible welding of complex aluminum structures and three-dimensional weld paths.
Q2: What are the advantages of robotic FSW compared with conventional welding machines?
Robotic systems provide greater flexibility, improved accessibility, easier automation integration, and better adaptability for complex welding applications.
Q3: Can robotic FSW perform three-dimensional welds?
Yes. Multi-axis robotic systems can accurately perform curved, circular, and three-dimensional weld paths that are difficult for traditional gantry machines.
Q4: Which industries commonly use robotic friction stir welding?
Robotic FSW is widely used in electric vehicles, aerospace, rail transportation, thermal management systems, and lightweight industrial manufacturing.
Q5: Can robotic FSW systems be integrated into existing production lines?
Yes. Robotic friction stir welding systems can be integrated into automated manufacturing environments and connected with production management systems.
CTA
Looking for a flexible robotic friction stir welding solution for complex aluminum welding applications?
Send us your drawings, material specifications, or production requirements. Our engineering team will recommend the most suitable robotic FSW solution to improve weld quality, increase automation, and support long-term production efficiency.
We provide friction stir welding (FSW) solutions including FSW machines, welding services, and tooling for EV and industrial applications.
Our solutions help improve weld quality, ensure defect-free performance, and support stable and reliable mass production.
