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The FSW-A10Mini is developed specifically for manufacturers producing compact aluminum components where floor space, precision, and cost efficiency are critical factors.
Traditional welding methods often generate excessive heat, resulting in deformation, leakage, and inconsistent weld quality in small parts. Friction stir welding eliminates these issues by using a solid-state joining process that creates strong, dense welds without melting the base material.
Its ultra-compact footprint makes it particularly suitable for production environments with limited space while maintaining industrial-grade welding performance.
The A10Mini is widely used for electronic housings, heat sinks, cooling modules, small enclosures, and lightweight aluminum assemblies.
Manufacturers of small aluminum products commonly encounter:
Limited workshop space for large welding equipment
Leakage problems in compact cooling structures
Distortion of thin-wall aluminum housings
High production costs caused by excessive rework
Difficulty maintaining stable weld quality on small precision parts
The FSW-A10Mini addresses these challenges through precise process control and compact machine design.
Small Aluminum Housings
Precision welding for electronic and industrial enclosures.
Heat Sink Components
High-quality joining for thermal management products.
Compact Cooling Modules
Reliable welding for liquid cooling assemblies.
Electronic Enclosures
Low-distortion welding for precision aluminum housings.
Lightweight Aluminum Assemblies
Suitable for customized industrial components.
Small Thermal Management Components
Leak-proof welding for compact cooling products.
Ultra-Compact Footprint
Designed for workshops where space efficiency is important.
Precision Welding Quality
Provides stable weld formation for small aluminum parts.
Low Distortion
Controlled heat input minimizes dimensional changes.
Leak-Proof Performance
Ideal for cooling products and sealed housings.
Cost-Effective Production
Suitable for prototype development and small-batch manufacturing.
Flexible Expansion Capability
Supports future automation and customized tooling solutions.
Machine Model: FSW-A10Mini
Welding Head: 3T Standard
Optional Head: 6T
Welding Depth:
≤10mm (3T)
≤20mm (6T)
Power:
25kW / 35kW
Positioning Accuracy:
±0.03mm
Spindle Speed:
Up to 4000 rpm
Applicable Materials:
Aluminum Alloys
Magnesium Alloys
Copper Alloys
Zinc Alloys
Control System:
CNC Intelligent Control
Automation Compatibility:
Yes
Name FSW-A10mini | Technical Index |
Workbenches | T-shaped groove/M16 matrix threaded hole |
Equipment footprint (host) | About 2250x1450x2850mm |
Equipment footprint (outer cover) | About 2550x1650x2850mm |
Z-direction space (From the lower end face of the spindle to the upper surface of the worktable) | 300-700mm/333-733mm* |
Longmen Pass Width | 790mm |
Workbench size | 600mm(X)×700mm(Y) |
XYZ axis travel | 500x600x400mm |
B-axis travel | 0°~+5° (Manually adjustable) |
C-axis travel | ±360° |
X-axis movement speed | 0- 10000/6000*mm/min |
Y-axis movement speed | 0- 10000/6000*mm/min |
Z-axis movement speed | 0-5000/3000*mm/min |
C-axis speed | 20rpm |
Spindle speed | ≤4000rpm/3000rpm* |
X-axis positioning accuracy | 0.03mm/m |
X-axis repeat positioning accuracy | 0.02mm/m |
Y-axis positioning accuracy | 0.03mm/m |
Y-axis repeat positioning accuracy | 0.02mm/m |
Z-axis positioning accuracy | 0.015mm/m |
Z-axis repeat positioning accuracy | 0.015mm/m |
Total weight of equipment | About 5.5t |
Total power of equipment | About 25kW/35kW* |
The A10Mini is designed for manufacturers who prioritize space efficiency and precision production.
Compared with conventional welding processes, it provides:
Reduced deformation
Lower scrap rates
Improved dimensional consistency
Better weld appearance
Lower operating costs
Higher production flexibility
For companies producing compact aluminum products, the A10Mini offers an effective balance between machine size, welding quality, and investment cost.
For compact friction stir welding solutions:
Explore A10 Series Friction Stir Welding Machines
For larger battery trays and structural aluminum assemblies:
Large Gantry Friction Stir Welding Machines
For automated welding production:
Robotic Friction Stir Welding Systems
Explore complete machine solutions:
Friction Stir Welding Machines
Contract welding services:
Welding tools and consumables:
Q1. What types of products can be welded using the FSW-A10Mini?
The A10Mini is ideal for small aluminum housings, heat sinks, cooling modules, electronic enclosures, and lightweight aluminum assemblies.
Q2. Why choose the A10Mini instead of a larger FSW machine?
Its compact design reduces floor space requirements while still providing industrial-grade welding quality for small components.
Q3. Can the A10Mini achieve leak-proof welding?
Yes. Friction stir welding creates dense, defect-free weld structures suitable for cooling products and sealed housings.
Q4. What materials can be welded?
The machine supports aluminum alloys, magnesium alloys, copper alloys, zinc alloys, and selected dissimilar metal applications.
Q5. Can the machine be customized?
Yes. We provide customized fixtures, welding heads, tooling systems, and automation solutions according to customer requirements.
Q6. Is the A10Mini suitable for automated production?
Yes. The system supports CNC integration, automated fixtures, and future robotic manufacturing upgrades.
Need a compact welding solution for aluminum housings, heat sinks, or thermal management products?
Share your component drawings, production volume, and material specifications with our engineering team. We will help you identify the most suitable FSW-A10Mini configuration to maximize weld quality, save factory space, and improve manufacturing efficiency.
