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FSW-A10 High-Efficiency Friction Stir Welding Machine for Cooling Plates & Motor Housings

The FSW-A10 is a compact friction stir welding (FSW) system tailored for new energy vehicle (NEV) components, including motor housings, cooling plates, and heat exchangers. With a balance of high stability, precision, and space-saving design, the A10 is widely adopted in EV manufacturing and precision aluminum welding applications.
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Product Description


Overview

The FSW-A10 is a dedicated small-to-medium size FSW machine, designed for manufacturers that need precision, repeatability, and cost efficiency in welding aluminum and other non-ferrous alloys. Its compact build allows easy integration into production environments while ensuring defect-free welds with excellent mechanical properties


Applications

EV Motor Housings – robust and leak-proof joining for electric drive systems

Battery Cooling Plates – reliable welding of liquid-cooled structures for EV battery packs

Heat Exchangers & Radiator Fins – high precision welding of thin aluminum walls

Consumer Electronics – small aluminum enclosures and device housings


Key Features

Compact & Space-Saving – ideal for workshops with limited floor space

High Stability – ensures low defect rates in continuous operation

Material Versatility – supports aluminum, magnesium, copper, and zinc alloys

Customizable Welding Heads – compatible with 3T / 6T heads for varying weld depths

Proven in EV Manufacturing – trusted solution for new energy automotive suppliers


Technical Highlights

Welding thickness: 0.5 – 60 mm

High-precision CNC system for real-time monitoring

Optimized spindle torque for deep penetration & stable bonding

Custom fixture options for different EV component shapes

Automation-ready for robotic and production line integration



Name

Technical Index

Workbenches

T-shaped groove/M16 matrix threaded hole

Equipment footprint (host)

About 2350x2160x2850mm

Equipment footprint (outer cover)

About 2800x2500x2850mm

Z-direction space

(From the lower end face of the spindle to the upper surface of the worktable)

300-700mm/269-669mm*

Longmen Pass Width

1500mm

Workbench size

700mm(X)×1300mm(Y)

XYZ axis travel

600x1200x400mm

B-axis travel

0°~+5°  (Manually adjustable)

C-axis travel

±360°

X-axis movement speed

0- 10000/6000*mm/min

Y-axis movement speed

0- 10000/6000*mm/min

Z-axis movement speed

0-5000/3000*mm/min

C-axis speed

20rpm

Spindle speed

≤4000rpm/3000rpm*

X-axis positioning accuracy

0.03mm/m

X-axis repeat positioning accuracy

0.02mm/m

Y-axis positioning accuracy

0.03mm/m

Y-axis repeat positioning accuracy

0.02mm/m

Z-axis positioning accuracy

0.015mm/m

Z-axis repeat positioning accuracy

0.015mm/m

Total weight of equipment

About 7.5t

Total power of equipment

About 25kW/35kW*


Why Choose FSW-A10?

The FSW-A10 offers the perfect balance of precision, reliability, and cost-efficiency for EV part manufacturers. Its compact size and stable welding process make it especially suited for motor housings, battery cooling plates, and thin-walled aluminum assemblies, providing long-term value in demanding production environments.


FAQ

Q1: What makes the A10 suitable for EV applications?

A: Its precision and stability allow defect-free welding of critical EV components such as motor housings and cooling plates.

Q2: What alloys can it weld?

A: It supports aluminum, magnesium, copper, and zinc alloys.

Q3: Can it be customized?

A: Yes, options include different welding heads, fixtures, and automation integration.

Q4: Is it easy to integrate into an existing factory line?

A: Absolutely, the A10 is automation-ready and can be seamlessly linked to robotic systems or CNC lines.


CTA:

Ready to elevate your EV manufacturing with precision welding? 

Contact us today to get more information or request a demo of the FSW-A10!


FSW-A10

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Landline: +86-769-8278-1216
E-mail: brad.wang@alcu-fsw.com
              zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 
             +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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