Robotic System Spot Friction Stir Welding Machine High Precision

Design

1.CFSW-B800 Dedicated Control System: Enables one-touch welding operations through intelligent parameter optimization.

2.5PP582.1043-00 10.4-inch LCD Touchscreen: Features a user-friendly Chinese HMI interface specifically designed for FSW operations, utilizing standard CNC programming language to simplify welding programming.

3.Dual Operation Modes: Manual mode and automatic mode.

Hybrid Control Architecture:

Constant Displacement Mode (position accuracy ±0.02 mm)

Constant Force Mode (pressure regulation ±1.2% FS)

4.CFSW-AMO-Ⅱ Centralized Lubrication System: Provides timed automatic lubrication for all motion axes (IP67-rated durability).

5.Energy-Efficient LED Workspace Lighting: 360° adjustable illumination with a lifespan of 20,000 hours.

Features & Performance

Intelligent Motion Control:
Utilizes high-precision servo systems and multi-axis synchronization technology to ensure precise and stable robotic trajectory during welding, ideal for complex 3D curved seams.

Auto-adaptive Pressure Control:
Real-time monitoring of welding pressure, rotation speed, and feed rate enables automatic parameter adjustments to accommodate variations in material thickness and joint configurations, ensuring consistent welding quality.

Heavy Payload & High-Rigidity Robotic Arm:
Designed for large structural components (e.g., spacecraft fuel tanks, ship decks), capable of withstanding high counterforces during welding operations.

High Efficiency:
Achieves 3-5 times faster welding speeds than conventional methods. Supports multi-layer and multi-pass continuous welding, allowing complex structures to be completed in a single setup. Significantly reduces production cycles for applications like new energy vehicle battery casing welding.

Cost Optimization:
Solid-state welding eliminates filler wires and shielding gases (100% material utilization). Core components exceed 100,000-hour lifespan. Remote diagnostics resolve 90% of faults, delivering substantial annual savings on consumables and maintenance costs.

Core Technical Advantages

Intelligent Multi-Control Technology: Coordinated multi-control technology ensures welding stability and efficiency. Compared to traditional welding methods, it effectively avoids issues like porosity and spatter, significantly improving product qualification rates.

Complex Environment Capability: Achieves precise welding in hard-to-reach positions through programming solutions, overcoming limitations of conventional welding techniques.

Safe and Reliable Operation: Maintains stable performance in hazardous environments (high temperature, high pressure, toxic conditions), dramatically reducing manual operation risks.

Integrated System: Deep integration with industrial robots (KUKA, ABB) supports offline programming and online correction, significantly shortening debugging time.

Multi-Material Compatibility: Suitable for aluminum alloys (2XXX, 5XXX, 6XXX, 7XXX series) as well as copper, magnesium alloys, titanium alloys, and dissimilar metal joining.

Complex Joint Capability: Supports various joint configurations including butt, lap, fillet, and T-joints, meeting demanding requirements in aerospace and rail transportation industries.

Applications：

New Energy Vehicles: Applied in welding of battery casings and motor housings, enhancing safety and production efficiency.
Aerospace: Ensuring welding quality of aluminum alloy and titanium alloy components to meet high-precision requirements.
Rail Transit: Guaranteeing welding stability for carriages and bogies, improving operational safety.

FAQ

Q1: What advantages do FSW robots have over traditional welding equipment?
A: Utilizing solid-state welding technology, FSW robots eliminate spatter, porosity, deformation, and oxidation. Equipped with a multi-control system, they precisely adapt to complex working conditions, achieving 3–5 times faster welding speeds and more consistent quality. For instance, in automotive body welding, traditional methods may cause cold joints, while FSW robots ensure structural integrity and reduce defect rates.

Q2: What metal materials can FSW robots weld?
A: FSW robots are compatible with aluminum alloys, magnesium alloys, copper alloys, titanium alloys, and more. Through intelligent parameter adjustment, they meet diverse material requirements. Whether welding high-strength titanium alloys for aerospace or lightweight aluminum alloys for new energy vehicles, they deliver exceptional performance.

Q3: How does the equipment perform in harsh environments?
A: Featuring dustproof, waterproof, and corrosion-resistant designs, FSW robots operate stably in high-temperature, high-pressure, and high-dust conditions. Their smart systems dynamically optimize parameters in real time, ensuring welding quality remains unaffected by environmental challenges.