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Design
The welding head of the portable machine is a compact and efficient assembly. It features a small - sized tool holder that can securely hold a variety of friction stir welding tools suitable for different materials and thicknesses. The spindle is driven by a compact, high - efficiency motor that provides sufficient power for the welding process while consuming minimal energy. The motor is designed to be quiet and vibration - free, ensuring smooth operation of the machine.
The control system of the portable machine is user - friendly and intuitive. It is integrated into a small control box that can be easily carried and operated by the user. The control box features a simple interface with buttons and a display screen for inputting and monitoring the welding parameters. The machine also has a built - in battery system, which provides the necessary power for on - site welding operations without the need for a continuous power source.
One of the most notable features of our portable friction stir welding machine is its portability. It is lightweight and easy to carry, making it ideal for on - site welding in remote locations or in areas where access to traditional welding equipment is limited. The built - in battery system allows for independent operation, providing flexibility in welding applications.
The machine has a wide range of welding capabilities. It can handle different types of materials, including aluminum, magnesium, and some copper alloys. The ability to adjust the welding parameters, such as rotational speed and feed rate, allows for optimized welding of different material thicknesses.
Another feature is the quick setup time. The portable machine can be set up and ready for welding in a short period, reducing the downtime between welding jobs. The simple and intuitive control system also makes it easy for operators with limited experience to use the machine effectively.
The portability of the machine offers great flexibility for on - site welding tasks. It can be used in construction sites, shipyards, and maintenance operations where traditional fixed welding machines are not practical. This eliminates the need to transport the workpiece to a central welding facility, saving time and cost.
The wide range of welding capabilities and the ability to adjust the welding parameters make the machine suitable for a variety of applications. It can be used for both repair work and the production of small - scale components, providing a cost - effective solution for different welding needs.
The quick setup time and the user - friendly control system increase the productivity of the machine. Operators can quickly start welding jobs and complete them efficiently, improving the overall efficiency of the welding process.
In the construction industry, the portable friction stir welding machine can be used for on - site welding of aluminum and steel structures, such as bridges, buildings, and pipelines. It allows for quick and efficient repair and maintenance of these structures without the need for complex and time - consuming transportation of the components.
In the shipbuilding industry, it can be used for on - board welding of ship components. The portability of the machine makes it easy to access different parts of the ship for welding operations, reducing the downtime of the ship during maintenance and repair.
It is also suitable for the maintenance and repair of industrial equipment, such as machinery and vehicles. The ability to perform high - quality friction stir welding on - site ensures the quick restoration of the equipment, minimizing production losses.
Q: What is the maximum thickness of the materials that the portable machine can weld?
A: The maximum thickness of the materials that our portable friction stir welding machine can weld is [X] mm for aluminum alloys. For other materials, the maximum thickness may vary. The actual welding thickness also depends on the specific welding tool and the welding parameters used. Please refer to the product specifications for more detailed information.
Q: Can the portable machine be used in harsh environmental conditions?
A: Our portable friction stir welding machine is designed to be rugged and durable, and it can operate in a variety of environmental conditions. However, extreme conditions such as very high or low temperatures, high humidity, or dusty environments may affect the performance of the machine. In such cases, it is recommended to take appropriate precautions, such as using protective covers or ensuring proper ventilation, to ensure the reliable operation of the machine.
Name | Technical Index |
Workbenches | T-shaped groove/M16 matrix threaded hole |
Equipment footprint (host) | About 7500x3460x3200mm |
Z-direction space (From the lower end face of the spindle to the upper surface of the worktable) | 870mm/840mm* |
Longmen Pass Width | 2400mm |
Workbench size | 2500mm(X)×2000mm(Y) |
XYZ axis travel | 2500x2000x500mm |
B-axis travel | 0°~+5° (Manually adjustable) |
C-axis travel | ±360° |
X-axis movement speed | 0- 10000/6000*mm/min |
Y-axis movement speed | 0- 10000/6000*mm/min |
Z-axis movement speed | 0-5000/3000*mm/min |
C-axis speed | 20rpm |
Spindle speed | ≤4000rpm/3000rpm* |
X-axis positioning accuracy | 0.05mm/m |
X-axis repeat positioning accuracy | 0.03mm/m |
Y-axis positioning accuracy | 0.05mm/m |
Y-axis repeat positioning accuracy | 0.03mm/m |
Z-axis positioning accuracy | 0.03mm/m |
Z-axis repeat positioning accuracy | 0.03mm/m |
Total weight of equipment | About 15t |
Total power of equipment | About 25kW/30kW* |
Design
The welding head of the portable machine is a compact and efficient assembly. It features a small - sized tool holder that can securely hold a variety of friction stir welding tools suitable for different materials and thicknesses. The spindle is driven by a compact, high - efficiency motor that provides sufficient power for the welding process while consuming minimal energy. The motor is designed to be quiet and vibration - free, ensuring smooth operation of the machine.
The control system of the portable machine is user - friendly and intuitive. It is integrated into a small control box that can be easily carried and operated by the user. The control box features a simple interface with buttons and a display screen for inputting and monitoring the welding parameters. The machine also has a built - in battery system, which provides the necessary power for on - site welding operations without the need for a continuous power source.
One of the most notable features of our portable friction stir welding machine is its portability. It is lightweight and easy to carry, making it ideal for on - site welding in remote locations or in areas where access to traditional welding equipment is limited. The built - in battery system allows for independent operation, providing flexibility in welding applications.
The machine has a wide range of welding capabilities. It can handle different types of materials, including aluminum, magnesium, and some copper alloys. The ability to adjust the welding parameters, such as rotational speed and feed rate, allows for optimized welding of different material thicknesses.
Another feature is the quick setup time. The portable machine can be set up and ready for welding in a short period, reducing the downtime between welding jobs. The simple and intuitive control system also makes it easy for operators with limited experience to use the machine effectively.
The portability of the machine offers great flexibility for on - site welding tasks. It can be used in construction sites, shipyards, and maintenance operations where traditional fixed welding machines are not practical. This eliminates the need to transport the workpiece to a central welding facility, saving time and cost.
The wide range of welding capabilities and the ability to adjust the welding parameters make the machine suitable for a variety of applications. It can be used for both repair work and the production of small - scale components, providing a cost - effective solution for different welding needs.
The quick setup time and the user - friendly control system increase the productivity of the machine. Operators can quickly start welding jobs and complete them efficiently, improving the overall efficiency of the welding process.
In the construction industry, the portable friction stir welding machine can be used for on - site welding of aluminum and steel structures, such as bridges, buildings, and pipelines. It allows for quick and efficient repair and maintenance of these structures without the need for complex and time - consuming transportation of the components.
In the shipbuilding industry, it can be used for on - board welding of ship components. The portability of the machine makes it easy to access different parts of the ship for welding operations, reducing the downtime of the ship during maintenance and repair.
It is also suitable for the maintenance and repair of industrial equipment, such as machinery and vehicles. The ability to perform high - quality friction stir welding on - site ensures the quick restoration of the equipment, minimizing production losses.
Q: What is the maximum thickness of the materials that the portable machine can weld?
A: The maximum thickness of the materials that our portable friction stir welding machine can weld is [X] mm for aluminum alloys. For other materials, the maximum thickness may vary. The actual welding thickness also depends on the specific welding tool and the welding parameters used. Please refer to the product specifications for more detailed information.
Q: Can the portable machine be used in harsh environmental conditions?
A: Our portable friction stir welding machine is designed to be rugged and durable, and it can operate in a variety of environmental conditions. However, extreme conditions such as very high or low temperatures, high humidity, or dusty environments may affect the performance of the machine. In such cases, it is recommended to take appropriate precautions, such as using protective covers or ensuring proper ventilation, to ensure the reliable operation of the machine.
Name | Technical Index |
Workbenches | T-shaped groove/M16 matrix threaded hole |
Equipment footprint (host) | About 7500x3460x3200mm |
Z-direction space (From the lower end face of the spindle to the upper surface of the worktable) | 870mm/840mm* |
Longmen Pass Width | 2400mm |
Workbench size | 2500mm(X)×2000mm(Y) |
XYZ axis travel | 2500x2000x500mm |
B-axis travel | 0°~+5° (Manually adjustable) |
C-axis travel | ±360° |
X-axis movement speed | 0- 10000/6000*mm/min |
Y-axis movement speed | 0- 10000/6000*mm/min |
Z-axis movement speed | 0-5000/3000*mm/min |
C-axis speed | 20rpm |
Spindle speed | ≤4000rpm/3000rpm* |
X-axis positioning accuracy | 0.05mm/m |
X-axis repeat positioning accuracy | 0.03mm/m |
Y-axis positioning accuracy | 0.05mm/m |
Y-axis repeat positioning accuracy | 0.03mm/m |
Z-axis positioning accuracy | 0.03mm/m |
Z-axis repeat positioning accuracy | 0.03mm/m |
Total weight of equipment | About 15t |
Total power of equipment | About 25kW/30kW* |
