Precision Advanced FSW-BL2520 Friction Stir Welding Machine

Design

Innovative Gantry Design
Featuring a unique gantry-type structure, this design revolutionizes traditional welding equipment layouts, delivering exceptional balance and stability during operation. The rigid frame, enhanced with stress-relief processing (deformation < 0.01mm/m), not only boosts overall structural strength but also guarantees ultra-high repeatability and accuracy, providing a rock-solid foundation for welding diverse metal materials.

Stable & Innovative Structure

Gantry Breakthrough: Unique gantry architecture defies conventional welding equipment layouts, ensuring superior balance and stability.

Rigid Frame Excellence: Stress-relieved construction minimizes deformation (<0.01mm/m), maximizing strength and precision for flawless welding of metals.

Human-Centric Design

Space-Saving: Compact gantry structure occupies 30% less floor space than traditional FSW equipment.

Intuitive Operation: User-friendly HMI slashes operator training time to under 4 hours.

Optimized Layout: Streamlined design maximizes workshop space efficiency, ideal for NEV manufacturing environments.

Features & Performance

Strong Material Adaptability: Capable of performing high-quality friction stir welding (FSW) on common new energy vehicle metal materials such as aluminum alloys and magnesium alloys. For aluminum alloys，supports stable welding for thicknesses ranging from 0.5mm (battery bracket thin plates) to 15mm (heavy-duty chassis components).For magnesium alloys,typical welding thickness ranges from 1mm to 10mm, with customizable welding parameters based on specific alloy grades to meet diverse production requirements for new energy vehicle components. Capable of handling workpieces with varying thicknesses and shapes, providing reliable support for welding critical components such as new energy vehicle body structures and battery enclosures.

Precision Motion Control:Equipped with high-precision servo motors and a backlash-free ball screw drive system.Achieves ±2μm positioning accuracy for the welding head in 3D space, ensuring precise repetition of complex geometric welding trajectories to meet high-precision welding requirements for new energy vehicle components.Intelligent Monitoring System:Integrated smart monitoring module continuously tracks critical parameters including welding temperature, pressure, and speed.Automatically adjusts welding process parameters through real-time data analysis to ensure consistent and stable welding quality.

Core Technical Advantages

High-Precision Welding:
With a rigid frame and advanced control system, the equipment ensures meticulous control over every detail during the welding process, significantly reducing errors. This elevates the pass rate of finished products to new heights, providing reliable quality assurance for enterprise production and lowering rework costs caused by welding issues.

Efficient Production:
The optimized welding process and rapid response mechanism enable the equipment to complete welding tasks efficiently, shortening production cycles. This meets the large-scale production demands of the new energy vehicle (NEV) industry, enhancing both production efficiency and market competitiveness for enterprises.

Stability & Reliability:
Combining a gantry structure with high-quality components, the equipment maintains stable performance even during prolonged continuous operation. This minimizes unplanned downtime and reduces maintenance costs for enterprises.

Applications

The FSW-BL2520 High-Precision Gantry Friction Stir Welding Equipment is deeply integrated into the full supply chain of the NEV industry and has earned the trust of leading EV manufacturers. It stably welds over 50,000 leak-free battery packs per month, making it an ideal choice for high-volume production:

Automotive Body Manufacturing:
Used for welding components such as doors, roofs, and chassis, it creates lightweight, high-strength body structures with 40% weight reduction compared to traditional welding methods.

Battery System Production:
Achieves precise welding of battery enclosures with IP67-rated sealing, ensuring battery integrity and safety. This supports the range and safety performance of NEVs.

Component Welding:
Leverages high-precision, high-quality welding for automotive motors, electronic control systems, and other critical parts, helping enterprises enhance product quality and production efficiency.

FAQ

Q1: Which new energy vehicle (NEV) components is the FSW-BL2520 High-Precision Gantry Friction Stir Welding Equipment suitable for?
A: The equipment is fully compatible with the entire NEV supply chain. It can weld components such as doors, roofs, and chassis in automotive body manufacturing, creating lightweight yet high-strength structures. For battery system production, it delivers precise welding of battery enclosures to ensure sealing integrity and safety. Additionally, it excels in high-precision welding of critical components like automotive motors and electronic control systems.

Q2: What thickness of metal materials can the FSW-BL2520 weld?
A: The high-precision gantry friction stir welding equipment offers exceptional material adaptability. For aluminum alloys, it supports stable welding of thicknesses ranging from 0.5mm (thin battery brackets) to 15mm (heavy-duty chassis components). For other NEV metals, such as magnesium alloys, the typical welding thickness range is 1mm–10mm. The equipment can also achieve high-quality welding for materials within these thickness ranges based on specific material properties and process requirements, addressing the diverse production needs of NEV components.