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High-Efficiency Intelligent Friction Stir Welding Machine FSW-A10

The FSW-A10 series leads the innovation in friction stir welding (FSW) technology, specifically engineered for small-scale industrial applications in high-volume production environments. With its compact footprint and minimal floor space requirements, this FSW system enables seamless integration into both existing and new production lines, empowering clients to expand their product portfolios through advanced FSW processes.
Boasting a rigid gantry structure that ensures ultra-high repeatability (≤±0.05mm) and sub-micron positioning accuracy, the equipment demonstrates exceptional compatibility with aluminum alloys, magnesium alloys, and die-cast components. Integrated smart systems—including constant-force control, real-time data acquisition, and closed-loop management—enable fully automated welding operations, delivering unparalleled technological sophistication and production economics.
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Design

The FSW-A10 equipment adopts a high-rigidity frame (e.g., aviation-grade aluminum or steel structure) to minimize vibration and thermal deformation, ensuring stability during the welding process.
The device features a quick-change system for rapid replacement of tools such as the friction stir welding (FSW) pin and shoulder, enabling adaptability to welding requirements for materials of varying thicknesses and types (e.g., aluminum alloy, magnesium alloy, copper alloy). Its modular design facilitates functional expansion, maintenance, and space efficiency.

Features

✱ Equipped with an optional Chinese HMI (Human-Machine Interface) and standard industrial CNC programming language for simplified welding program editing.
✱ Integrated pressure monitoring system with a Z-axis pressure sensor for real-time pressure tracking during welding.
✱ Supports both manual and automated welding modes.
✱ Suitable for welding metal materials (e.g., aluminum, copper, and magnesium alloys) and die-cast components, ensuring consistent and reliable weld joint quality.
✱ Space-efficient design for seamless integration into new or existing production lines, expanding product capabilities with FSW technology.

Core Technical Advantages

✱ High-rigidity structure with a reinforced frame ensures welding stability and workpiece dimensional accuracy.
✱ Precision motion control via branded servo motors eliminates common FSW defects such as voids and incomplete penetration.
✱ Intelligent control system: Real-time parameter monitoring and automatic process optimization lower operational complexity.
✱ User-friendly Chinese HMI interface with standard CNC programming language streamlines welding parameter configuration.

Applications

The FSW-A10 is ideal for radiators, electronic control units, and automated production lines requiring high efficiency and precision for small-part welding.

FAQ

Q: How does welding precision impact product quality and performance?
A: Precision is a core technical metric for FSW equipment, directly determining structural reliability, functional stability, and long-term durability of workpieces. High precision not only reflects technical superiority but also establishes a value chain: "high-quality welds → highly reliable products → high-value output."


Q: What are the operating environment requirements?
A: The machine should not operate outdoors. Avoid environments with excessive dust, oil, metal debris, electromagnetic interference, or corrosive/flammable substances.


Q: Can the machine be customized for specific welding needs?
A: Yes. We offer tailored solutions, including adjustments to workspace dimensions, spindle power, equipment stroke, and integration of custom fixtures. Contact our sales team to discuss your requirements.


Name

Technical Index

Workbenches

T-shaped groove/M16 matrix threaded hole

Equipment footprint (host)

About 2350x2160x2850mm

Equipment footprint (outer cover)

About 2850x2500x2850mm

Z-direction space

(From the lower end face of the spindle to the upper surface of the worktable)

300-700mm/333-733mm*

Longmen Pass Width

1500mm

Workbench size

700mm(X)×1300mm(Y)

XYZ axis travel

600x1200x400mm

B-axis travel

0°~+5°  (Manually adjustable)

C-axis travel

±360°

X-axis movement speed

0- 10000/6000*mm/min

Y-axis movement speed

0- 10000/6000*mm/min

Z-axis movement speed

0-5000/3000*mm/min

C-axis speed

20rpm

Spindle speed

≤4000rpm/3000rpm*

X-axis positioning accuracy

0.03mm/m

X-axis repeat positioning accuracy

0.02mm/m

Y-axis positioning accuracy

0.03mm/m

Y-axis repeat positioning accuracy

0.02mm/m

Z-axis positioning accuracy

0.015mm/m

Z-axis repeat positioning accuracy

0.015mm/m

Total weight of equipment

About 7.5t

Total power of equipment

About 25kW/35kW*

FSW-A10

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The company is dedicated to providing customers with one-stop services in the field of special welding, ranging from intelligent equipment, advanced manufacturing, welding consumables to technical service support.

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Landline: +86-769-8278-1216
E-mail: brad.wang@alcu-fsw.com
              zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 / +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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