Welding Solution for Die-Casting Industry Challenges FSW-A10S

Design

The FSW-A10S is a high-precision, high-rigidity, intelligent compact friction stir welding (FSW) system. With core advantages including positioning accuracy of ≤±0.02mm and an integral cast-steel rigid frame, it is specifically designed for welding aluminum, copper, and magnesium alloy workpieces, as well as aluminum die-cast components. Its integrated manual/automated welding systems, constant-pressure control module, data acquisition and management platform, and intelligent fixture tracking capabilities deliver exceptional technical performance and economic productivity, making it the preferred choice for precision welding in the die-casting industry.

Features& Performance

✱ Compatible with Beckhoff, Huazhong, or Siemens control systems, ensuring stability and allowing on-device manual programming adjustments.
✱ Equipped with a centralized lubrication system for intermittent automated lubrication of motion axis components.
✱ Integrated industrial air conditioning to effectively regulate electrical cabinet temperature.

Core Technical  Advantage

✱ Tailored FSW Solution: Deeply customized for die-casting industry demands.
✱ Automated Consistency: Integrated tooling and welding automation ensure uniform weld quality and high efficiency.
✱ Military-Grade Rigidity: Cast-steel frame guarantees stability and deformation-free welding, ideal for thin-walled or complex structural components.
✱ Micron-Level Precision: ±0.02mm repeatability meets stringent welding accuracy requirements for high-end die-cast parts.
✱ Full-Process Intelligence: Combines automated welding, data-driven production management, and smart tool-changing to enhance productivity and quality control.
✱Strategic Competitive Edge: As the die-casting industry transitions toward high precision and automation, welding quality and production efficiency have become critical competitive factors. The FSW-A10S addresses traditional challenges—deformation defects, complex structural processing, and capacity bottlenecks—through low-deformation welding processes, advanced stirring tools, and customized intelligent fixtures. It serves as a technological bridge between die-casting processes and high-end applications. Choosing the FSW-A10S empowers manufacturers to break through production limits and dominate premium markets.

Applications

Widely used for motor housings, inverter enclosures, vacuum chambers, gearbox casings, and more.

FAQ

Q: Die-cast aluminum often contains defects like pores, shrinkage, or oxide inclusions. How does FSW-A10S address these?
A: Beyond optimizing die-casting processes, pre-welding measures include mechanical grinding or chemical cleaning to remove surface oxides and contaminants. The system employs dynamic pressure compensation technology: real-time adjustment of shoulder pressure, integrated force-displacement sensors, and infrared temperature monitoring to dynamically optimize parameters. For complex geometries, a multi-point flexible clamping system ensures rigid fixation. Tapered or threaded stirring pins enhance material mixing, and regular tool wear inspections prevent quality degradation.

Q: How often is machine maintenance required?
A: Regular maintenance is critical for optimal performance. We recommend:

Daily: Visual inspections for wear or damage.

Monthly: Lubrication of moving parts, electrical connection checks, and sensor calibration.

Annually: Comprehensive inspection and system recalibration.

Q: How often does the machine need to be maintained?

A: Regular maintenance is essential for the optimal performance of the machine. We recommend performing daily visual inspections to check for any signs of wear or damage. Monthly maintenance should include lubrication of the moving parts, checking the electrical connections, and verifying the accuracy of the sensors. Annual maintenance may involve more in - depth inspections and calibration of the machine.