FSW-B/D Series Friction Stir Welding Center Reshapes The Industry Benchmark

The FSW-B/D series friction stir welding center launched by Dongguan Zhihui Welding Technology Co., Ltd. has become a technological breakthrough in the field of large metal parts welding with its gantry structure, intelligent system and high-efficiency and environmentally friendly characteristics, helping high-end manufacturing to move towards a new stage of intelligence and greenness.

Stable and efficient, adaptable to multiple scenarios

The FSW-B/D series adopts a gantry frame design. By optimizing the mechanical distribution and rigid support, it ensures that the equipment remains balanced during high-speed operation, and the welding path accuracy error is ≤±0.05mm. Its open platform can carry 5 tons of workpieces and is suitable for welding large metal parts such as new energy vehicle battery trays, ship decks, and rail transit bodies, taking into account high load and flexibility requirements.

Intelligent control, closed-loop process management

The equipment is equipped with a constant pressure control system to monitor the welding pressure and material deformation in real time, automatically adjust parameters, and ensure that the uniformity of the weld reaches more than 95%; the data acquisition management system records key data such as welding speed, temperature, torque, etc., generates traceable process reports, provides data support for quality control and process optimization, and realizes full closed-loop management of the welding process.

High efficiency and environmental protection, significant cost reduction and efficiency increase

FSW-B/D series welding efficiency is 40% higher than that of traditional equipment, with a single-pass welding speed of 3m/min, and no need to fill welding materials and protective gas, reducing energy consumption by 30%. The solid-state welding process has no spatter and smoke emissions, and the comprehensive use cost is reduced by 25%. According to feedback from a certain car company, the equipment shortened the battery tray production cycle from 12 minutes/piece to 7 minutes/piece, and the weld strength increased by 18%, significantly improving product competitiveness.

The general manager of Zhihui Welding emphasized: "The FSW-B/D series is not only an equipment upgrade, but also a deep integration of welding technology and intelligent control, providing global customers with smarter and more reliable solutions." At present, the series has passed ISO 9001 and CE certification, and is widely used in aerospace, energy storage systems and other fields, and continues to promote technological innovation in the industry.