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PC SERIES PROFILE 3 AXIS PROCESSIN

The design of our Gantry CNC Processing Center emphasizes both functionality and reliability. The gantry structure is composed of a series of precision-welded steel plates, which are stress-relieved to ensure long-term stability. This construction method provides a solid foundation for the machine, capable of withstanding heavy machining forces without deformation. The gantry's crossbeam is designed with a large moment of inertia, enhancing its resistance to bending and torsional forces during operation.
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Design

The machine's control cabinet is designed with a modular layout, making it easy to access and maintain the internal components. It houses the latest generation of CNC control system, which is compact yet powerful. The control panel is ergonomically designed with a large color touchscreen, providing a clear and intuitive interface for operators. Additionally, the machine is equipped with a safety interlock system that ensures the protection of both the operator and the machine during operation.

Features

One of the prominent features of this Gantry CNC Processing Center is its high spindle power. The spindle motor is capable of delivering a substantial amount of torque, enabling efficient machining of tough materials such as hardened steel and titanium alloys. With a wide range of spindle speeds available, from low RPM for heavy-duty roughing to high RPM for fine finishing, the machine can handle various machining tasks with ease.

The automatic tool changer on this machine is highly efficient, with a rapid tool change time of just [X] seconds. It has a large tool storage capacity, capable of holding up to [X] different tools. The tool changer also features a tool identification system that accurately recognizes each tool, ensuring correct tool selection and reducing the risk of errors.

Another notable feature is the machine's advanced coolant delivery system. It utilizes a high-pressure coolant pump to deliver coolant directly to the cutting area, effectively removing heat and chips. This not only extends the tool life but also improves the surface finish of the workpiece. The coolant system also includes a filtration unit to keep the coolant clean and free from contaminants.

The Gantry CNC Processing Center is also equipped with a data acquisition system. This system can collect and analyze various machining parameters in real-time, such as spindle speed, feed rate, and cutting force. This data can be used to optimize the machining process, improve productivity, and troubleshoot any potential issues.

Advantage

The high spindle power of the Gantry CNC Processing Center gives it a significant advantage when dealing with difficult-to-machine materials. It allows for faster material removal rates, reducing machining time and increasing productivity. The efficient automatic tool changer further enhances productivity by minimizing the time spent on tool changes, enabling continuous machining operations.

The advanced coolant delivery system plays a crucial role in maintaining the quality of the machining process. By effectively cooling the cutting area and removing chips, it helps to prevent tool wear and damage, resulting in a longer tool life and lower tooling costs. The data acquisition system provides valuable insights into the machining process, allowing operators to make informed decisions and optimize the process for better performance.

Moreover, the user-friendly control panel and the safety interlock system make the machine easy to operate and safe to use. This reduces the training time for operators and minimizes the risk of accidents in the workshop. The modular design of the control cabinet also makes maintenance and repairs more convenient, reducing downtime and ensuring the continuous operation of the machine.

Applications

This Gantry CNC Processing Center finds extensive applications in a wide range of industries. In the aerospace industry, it is used for machining complex components such as aircraft engine compressor blades and structural frames. The high precision and the ability to handle large workpieces make it an ideal choice for these critical applications.

In the automotive industry, it is employed for manufacturing engine blocks, cylinder heads, and transmission components. The machine's high-speed machining capabilities and its precision in machining ensure the production of high-quality automotive parts.

The mold and die industry also benefits greatly from this machine. It can be used to create intricate molds for plastic injection molding, die casting, and rubber molding. The ability to machine complex geometries with high accuracy is essential in this industry.

In the general machinery manufacturing industry, the Gantry CNC Processing Center is used for machining a variety of components, including gears, shafts, and housings. It can handle both small-scale production and large-scale batch production, providing flexibility and efficiency to manufacturers.

PC SERIES PROFILE 3 AXIS PROCESSIN


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E-mail: brad.wang@alcu-fsw.com
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Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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