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Durable High Precision FSW-A10

Our compact friction stir welding machine is specifically designed for small - scale applications where space is a premium. The machine's frame is made of lightweight yet strong aluminum alloy, which not only reduces the overall weight of the machine but also provides good resistance to corrosion. The compact design allows for easy installation in limited spaces, such as small workshops or research laboratories.
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Design

The welding head of the machine is designed to be highly maneuverable. It features a small - diameter tool holder that can hold a variety of friction stir welding tools suitable for small - scale welding tasks. The spindle is driven by a compact yet powerful motor, which offers precise control over the rotational speed and feed rate. The motor is also designed to be energy - efficient, reducing the operating cost of the machine.

The control system of the compact machine is user - friendly. It uses a touchscreen interface that is easy to navigate, even for operators with limited technical knowledge. The control system allows for easy programming of the welding parameters, and it also provides real - time monitoring of the welding process. The machine is also equipped with a basic safety system, including emergency stop buttons and protective covers, to ensure the safety of the operators.

Features

One of the key features of our compact friction stir welding machine is its small size. Despite its compact design, the machine is capable of performing high - quality friction stir welding. It can handle small workpieces with a thickness range suitable for small - scale applications, such as the production of small components for the electronics or jewelry industries.

The machine has a quick tool change system. This feature allows operators to change the welding tool quickly and easily, reducing the non - welding time and increasing the overall productivity of the machine. The quick tool change system also enables the machine to be used for different types of welding tasks by simply changing the tool.

Another feature is the low noise operation of the machine. The design of the machine, including the use of high - quality bearings and a well - balanced spindle, reduces the noise generated during the welding process. This makes it suitable for use in environments where noise levels need to be kept to a minimum.

Advantage

The small size of the compact machine makes it an ideal choice for small - scale manufacturers, research institutions, and hobbyists. It can be easily integrated into existing production lines or workshops without taking up too much space.

The quick tool change system and the ability to perform high - quality welding on small workpieces increase the productivity of the machine. This allows users to complete more jobs in less time, improving their competitiveness in the market.

The low noise operation of the machine creates a more pleasant working environment. It also makes the machine suitable for use in areas where noise restrictions are in place, such as in residential areas or near sensitive equipment.

Applications

In the electronics industry, our compact friction stir welding machine can be used to weld small components, such as heat sinks, connectors, and electronic enclosures. The high - quality welds provided by the machine ensure the reliability of these components.

In the jewelry industry, it can be used to create unique and high - quality jewelry pieces. The machine can weld different types of metals, such as gold, silver, and platinum, allowing jewelers to create intricate designs with strong and durable joints.

It is also suitable for research and development applications in universities and research laboratories. The machine can be used to study the properties of different materials and the effects of friction stir welding on them.

FAQ

Q: How long does it take to change the welding tool?

A: With our quick tool change system, the time required to change the welding tool is usually within [X] minutes. This quick tool change time helps to minimize the non - welding time and improve the overall efficiency of the machine.

Q: Can the machine be used for welding thin - walled components?

A: Yes, the machine is suitable for welding thin - walled components. The precise control over the welding parameters and the small - diameter tool holder allow for accurate welding of thin materials without causing damage or distortion to the components.


Name

Technical Index

Workbenches

T-shaped groove/M16 matrix threaded hole

Equipment footprint (host)

About 2350x2160x2850mm

Equipment footprint (outer cover)

About 2850x2500x2850mm

Z-direction space

(From the lower end face of the spindle to the upper surface of the worktable)

300-700mm/333-733mm*

Longmen Pass Width

1500mm

Workbench size

700mm(X)×1300mm(Y)

XYZ axis travel

600x1200x400mm

B-axis travel

0°~+5°  (Manually adjustable)

C-axis travel

±360°

X-axis movement speed

0- 10000/6000*mm/min

Y-axis movement speed

0- 10000/6000*mm/min

Z-axis movement speed

0-5000/3000*mm/min

C-axis speed

20rpm

Spindle speed

≤4000rpm/3000rpm*

X-axis positioning accuracy

0.03mm/m

X-axis repeat positioning accuracy

0.02mm/m

Y-axis positioning accuracy

0.03mm/m

Y-axis repeat positioning accuracy

0.02mm/m

Z-axis positioning accuracy

0.015mm/m

Z-axis repeat positioning accuracy

0.015mm/m

Total weight of equipment

About 7.5t

Total power of equipment

About 25kW/35kW*

FSW-A10

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Landline: +86-769-8278-1216
E-mail: brad.wang@alcu-fsw.com
              zoey.zhang@alcu-fsw.com
Phone: +86-156-3608-6589 / +86-135-4472-5331
Add: Buliding C, Jinshi Technology Park, Dalingshan Twon, Dongguan, Guangdong, China
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